Suzhou Polywell Engineering Plastics Co.,Ltd
We provide overall solutions of PA thermal break strips. Including the PA66GF25 granules, the extruder, the mold, the thermal break strips and the broken bridge aluminum frames.
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Product Description
The PVC Pipe production line is mainly used in the area of agricultural water supply system, architectural water supply system(water supply and drainage pipe), pavement of cables and as well as different diameter and thickness of PVC Pipes. The complete PVC Pipe production line is composed by conical twin screw extruder, pipe extrusion mold, vacuum calibration tank, haul off machine, cutter and stacker, belling machine (flaring machine). The main extruder and haul off we adopts ABB inverter, vacuum pump and motors adopt high quality famous brand. Haul off machine has two claws, three claws, four claws, six claws and eight claws accord to different pipe diameters. For pipe cutting machine has saw and planetary cutting type, which additionally attached with the meter counter and intensifying device. The production line is easily installation and operation, simple maintenance with reliable quality.
The whole production line
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
After compaction, melting, mixing and homogenization of PVC, the subsequent material is pushed to the die by the screw.The extrusion die is the most important part of tube forming.
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
lt is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.
After belling controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cut smoothly without scraps and dust.
Accept finished products and automatically turn over.
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately. The flaring pipe is heated by an oven, and the Omron temperature control is used for precise temperature control.
Production Process
Material → mixer → forced Feeding → conical double screw extruder → mould&calibrator → vacuum spay cooling tank → printer→ haul-off → cutter → stacker
Features
1.Extrusion Equipment of PVC/UPVC pipe making machine :Double screw extruder takes the new and efficient Screw, and has the higher screw speed, yield and plasticizing capacity...nose or spiral-flow nose, with a uniform material, convenient adjustment to eliminate extrusion fusion line and so on.
2.Vacuum shaping devices of PVC/UPVC pipe making machine :vacuum spray tank, spray cooling tank or efficient cooling tank, and all water contact parts made of stainless steel material.
3.Traction machine of PVC/UPVC pipe making machine :two claw-type or rubber belt crawler tractor in order to adapt to different pipe production requirements..
4.Cutting machine of plastic pipe making machine :No dust rotating knife.
5.Stacking devices of PVC/UPVC pipe making machine :automatic turn plate or roller-type stacking devices, small-diameter pipe can be configured duplex winder according to customer requirements duplex winder.
6.Electrical control system for a variety of options (eg: PLC automatic control system),good production speed, stability, and the control system is simple and easy to operate.
Technical parameters
| Diameter Range (mm) | Extruder Type | Extrusion Power(KW) | Max. Capacity (kg/h) | Max. Haul Off Speed(m/min) |
|---|---|---|---|---|
| Ф16-40 | SJZ51/105 | 18.5 AC | 120 | 10 |
| Ф20-63 | SJZ65/132 | 37 AC | 250 | 15 |
| Ф20-63 | SJZ51/105 | 18.5 AC | 120 | 15 |
| Ф50-160 | SJZ65/132 | 37 AC | 250 | 8 |
| Ф75-160 | SJZ80/156 | 55AC | 450 | 6 |
| Ф63-200 | SJZ65/132 | 37 AC | 250 | 3.5 |
| Ф110-315 | SJZ80/156 | 55 AC | 450 | 3 |
| Ф315-630 | SJZ92/188 | 110 AC | 800 | 1.2 |
| Ф710-1000 | SJZ92/188 | 110 AC | 1100 | 1.2 |
Application
PVC is currently used in a wide spectrum of piping applications, all helping to meet modern Infrastructure needs.
Services
Pre-sale service:
To help customers do market research, make project planning, and production line matched requirements analysis.
After-sale service:
To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information on chemical material manufactories.
To provide technical training for clients' employees.
To direct technology aspect of relevant use according to customers' requirements